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Trouble with exhaust pressure sensor and turbo

750 Views 6 Replies 3 Participants Last post by  simon_703
I'm in a bit of trouble with my 2.2D 2017 Mazda6 since yesterday (right before the Christmas weekend so no garages want anything to do with it). On the way to work, I received a couple of warnings on the dash. Engine code reader shows P0472 - Exhaust Pressure Sensor 'A' Circuit Low. There is a noticeable difference when driving, the turbo is not kicking in at all.
I have been researching a lot of posts on this site. I took a look at my Exhaust pressure sensor and it seems to be the modified version (orange cap), part number SH02CK5204.
I removed the sensor, there's a little bit of black soot inside. Cleaned it out best I could and put it back in. Cleared engine codes, and the warnings returned within about three seconds.

Question - Is the turbo simply disabled by the ECU because of the bad sensor reading, or is this a symptom of a larger problem?
  • If I continue driving the car will I do damage?
  • Is there a rather simple way of checking if the system is blocked up with carbon? (I'm handy enough at pulling sensors and hoses, but don't want to go too deep).
  • Should I spend €150 for a replacement sensor to try rule it out as a bad sensor, I assume it's a straight swap and it just goes into the same small hose tube.

I'm really surprised if there is a build up of carbon, I am on the motorway almost every day, engine always warms up to operating temperature. Do quite high mileage, and notice whenever the DPF kicks in (reduced economy for ten mins).
Currently 150k kms on the clock.
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Posting my solution for anyone who finds themselves in the same situation :)

I pulled out two sensors - the exhaust pressure sensor and the inlet MAP sensor.

The exhaust pressure sensor looked totally fine visually, however the hose that it sits into was stuffed with carbon. I had read that Mazda have modified this sensor numerous times so I decided to order a new one in local dealer for €150. My current sensor had an orange top, the new one is more metalic, comes with a new bracket and hose that you must replace because it sits lower than the previous one. it also comes with new wiring which you simply piggy back off the original wire as an extension.

The MAP sensor, well that was a problem. I read that this is a simple sensor to pull and gives you a good indication of the level of carbon deposits. My code reader was also showing a contant reading of 10kpa, so I thought it needed investigation. The sensor sits slightly above the alternator with one 8mm bolt and a wire leading to it. I removed the bolt, pulled the sensor, it took quite a lot of pressure, the body came out, and left the tip of the sensor behind in the engine 🙃 .. I took a long threaded screw, twisted it into the broken tip and pulled it out with a little manipulation. The sensor was baked with carbon. Tip to anyone doing this, don't pull the sensor straight out, lightly twist clockwise, anti clockwise, with slight backward pressure.

Replaced both sensors with parts SHY6-18-W00 and SH01-18-211.

Started up with a lot of fumes, cleared codes and she's been running great! (y)
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Hi,
I'm having a similar issue, but no error codes at the moment. My dealer suggested the pipe to my exhaust pressure sensor may be partially blocked. but were a bit vague. I seem to find that the car runs well after the ECU is re-set but within a day or so, I get a little stutter to the acceleration then the car goes back to being sluggish. I wouldn't say the turbo isn't kicking in at all but it takes a lot of effort and runs with reduced power. Do you think I would get the same issue without the PO472 error code? I feel sure this may be down to a sensor as the car runs okay once the ECU is reset again???!! I just wasn't sure who to speak to to get advice...
Hi,
I'm having a similar issue, but no error codes at the moment. My dealer suggested the pipe to my exhaust pressure sensor may be partially blocked. but were a bit vague. I seem to find that the car runs well after the ECU is re-set but within a day or so, I get a little stutter to the acceleration then the car goes back to being sluggish. I wouldn't say the turbo isn't kicking in at all but it takes a lot of effort and runs with reduced power. Do you think I would get the same issue without the PO472 error code? I feel sure this may be down to a sensor as the car runs okay once the ECU is reset again???!! I just wasn't sure who to speak to to get advice...
Hi there, sounds like it. Some times it would take a while for the error code to be thrown after clearing the codes. Do you have an advanced code scanner to see if its a ‘pending’ error?

if you’re handy enough, you could pull out the exhaust sensor and clean out the rubber pipes. At that stage you could go as far as replacing the whole thing yourself with the modified pressure sensor kit.
Thanks, Yes I might give that a go. It might be my imagination but it seems to drive quite a lot better in warm dry weather so I wonder if there's moisture accumulating somewhere too. I'll work my way around these jobs. I may be able to do some of the basic stuff and I've got a friend who's quite handy with cars so I'll get him to help, too. I love the car so feel like it's worth a bit of time and effort. Thanks.
Thanks, Yes I might give that a go. It might be my imagination but it seems to drive quite a lot better in warm dry weather so I wonder if there's moisture accumulating somewhere too. I'll work my way around these jobs. I may be able to do some of the basic stuff and I've got a friend who's quite handy with cars so I'll get him to help, too. I love the car so feel like it's worth a bit of time and effort. Thanks.
Agreed! Lovely car but needs work to keep it going! While you’re at it, you should pull out the MAP sensor and give it a clean (although be prepared for the sensor to break and you will have to buy a new one).
Finally if not done before, and depending on your milage (im also assuming you’re diesel) you will eventually have to get a decoke to clean out all of that carbon buildup from intake ports and EGR.
Thanks - Yes I saw a few photos the dealer gave me and it looks like here's a fair build-up of carbon especially around the manifold inlet. I guess these are all things that need tackling. I managed o get my old Audi A4 up to 311,000 miles and only gave up on it because someone crashed into me while I was parked! The Mazda is now up to 126,000 miles so still hope to get a good couple of years out of it yet!
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